Asset Integrity Corrosion Solutions

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Corrosion can threaten pipelines, production equipment, storage systems, and processing facilities throughout their operating life. Asset integrity corrosion solutions combine engineering, prevention, inspection, monitoring, and data analysis to control these risks and extend equipment life.

For upstream, midstream, and petrochemical owners, common threats include internal and external corrosion, Carbon Dioxide (CO₂) and Hydrogen Sulfide (H₂S) exposure, Corrosion Under Insulation (CUI), environmental conditions, and aging infrastructure.

SMARTCORR® provides integrated corrosion technologies for oil and gas production and critical energy infrastructure. Request a Quote to discuss an asset integrity management program tailored to your facilities.

Core Asset Integrity Solutions Offered

Effective corrosion management uses multiple layers of protection. Four foundational pillars are corrosion inhibitors, cathodic protection, protective coatings and linings, and material selection and metallurgy. Combining these techniques with inspection and monitoring helps reduce lifecycle costs by preventing failures, limiting unplanned downtime, and extending asset service life.

Corrosion Management and Chemical Inhibitor Programs

SMARTCORR® can evaluate process conditions and operating parameters to select site-specific corrosion solutions. Chemical injection skids provide controlled inhibitor dosing at strategic locations, while Electrical Resistance (ER) and Linear Polarization Resistance (LPR) probes and corrosion management software enable ongoing monitoring and optimization. Corrosion data can then support trend analysis and more proactive maintenance decisions.

corrosion rate test method

Corrosion Management and Chemical Inhibitor Programs

SMARTCORR® can evaluate process conditions and operating parameters to select site-specific corrosion solutions. Chemical injection skids provide controlled inhibitor dosing at strategic locations, while Electrical Resistance (ER) and Linear Polarization Resistance (LPR) probes and corrosion management software enable ongoing monitoring and optimization. Corrosion data can then support trend analysis and more proactive maintenance decisions.

Cathodic Protection Systems and Maintenance

Cathodic Protection (CP) is particularly valuable for buried and submerged pipelines, tanks, and other metallic structures. SMARTCORR® offers sacrificial-anode and impressed-current systems, including engineering, junction boxes, reference electrodes, power supplies, transformer rectifiers, and related components. Testing, potential measurements, surveys, maintenance, and remote monitoring help operators verify continuing CP performance.

corrosion monitoring

In-Line Inspection, Leak Detection and Corrosion Monitoring

High-resolution Magnetic Flux Leakage (MFL) in-line inspection can detect and size internal and external metal loss, while inspection data can be integrated with corrosion-monitoring information to identify developing integrity threats. SMARTCORR® also provides leak detection and continuous monitoring technologies, including ER and LPR systems, helping operators turn field measurements into actionable integrity data.

Protective Coatings, Material Selection and Repair

Harsh climates and CUI prone environments require coatings matched to operating temperature, substrate metallurgy, and service conditions. Options can include thermal-sprayed aluminum, multi-coat systems, and specialized ceramic or chemically bonded coatings. Material upgrades and corrosion-resistant alloys can further reduce degradation risk, supported by field inspection, surface preparation, repair, and recoating strategies.

Risk-Based Inspection and Regulatory Compliance

Risk-Based Inspection (RBI) combines corrosion and inspection data to prioritize higher-risk equipment and optimize inspection planning. SMARTCORR® technologies support programs aligned with PHMSA requirements and API and ASME standards, with corrosion-rate records, inspection results, dashboards, and integrity documentation helping prepare operators for audits and regulatory reviews.

Asset Integrity for Critical Infrastructure and Pipelines

For pipelines, terminals, production assets, and petrochemical plants, an effective strategy begins with site assessment and data review. SMARTCORR® can then develop prioritized mitigation plans, implement monitoring and protection technologies, and use RBI feedback to refine the program. Integrity programs may also incorporate MAOP-supporting data, geospatial asset information, and targeted strategies for critical locations.

Contact and Next Steps

Request a Quote from SMARTCORR® and attach basic asset information, operating conditions, corrosion history, and available inspection data. Operators can also schedule a technical discussion or site survey to define the appropriate asset integrity corrosion solutions for your facility.