Erosion Monitoring System for Real-Time Pipeline Integrity

Measuring Metal Loss

  • SMARTCORR® erosion monitoring system consists of erosion probes, erosion transmitters, and data logger
  • Abrasion probe not affected by mechanical or fluid noise, ensuring accurate measurements other methods cannot guarantee
  • High resolution, real-time monitoring of metal erosion rate that enables operators to detect accelerating sand production events or process upsets before they cause measurable damage to pipe walls
  • Wide range of uses including for oil, water, gas, and other media to provide reliable performance across varied production chemistry without substituting sensors
  • Lower installation costs compared to other technologies
  • Manufactured according to Lean and Six Sigma methodologies under ISO 9001:2015 quality certification, meaning dimensional accuracy and consistency that directly affects measurement reliability
  • SMARTCORR®’s PROSERVE technical support team provides virtual and on-site service

Among the most common applications for this erosion monitoring technology include:

  • Upstream oil and gas – Choke manifolds, flowline bends (particularly at 45° and 90° elbows), subsea production headers, and wellhead flowlines
  • Midstream and downstream – Pipeline compressor stations, heat exchanger shells, refinery process vessels, and separator internals
  • Aging infrastructure – Used to extend asset life safely without increasing the frequency of personnel-intensive inspections
  • Brownfield assets – Retrofit compatibility with existing pipelines means no process modifications are necessary

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